Tips & Tricks

Installing Durra Panel with Exposed Core Edge

Creating a feature wall with Durra Panel’s exposed core edge is a great way to showcase the natural texture of straw while adding sustainable, biophilic design to any space. Whether you choose the natural finish or Biochar-enhanced panels, proper preparation and installation ensure a clean, professional result. Follow these step-by-step instructions to assemble and fix your Durra Panel blocks for a striking, high-performance wall.

In this article
Materials & Tools Needed
Step-by-Step Installation
Acoustic Benefits
Pricing Guide

Materials & Tools Needed

• Durra Panel strips (100mm or 150mm wide, natural or Biochar finish)
• Timber screws (75mm for initial grouping)
• Neutral cure silicone
• Timber base plate (90mm)
• Timber batten screws (14G 175-200mm for fixing blocks)
• Clamps and packers
• Optional: timber trims, skirting, or aluminium angles for finishing

Step-by-Step Installation

Choose Your Panel Finish & Length
○ Select 100mm or 150mm wide Durra Panel strips.
○ Available in Natural or Biochar finish.
○ Strips can be supplied in lengths up to 3.6m.

Prepare the Base
○ Install a 90mm timber base plate along the floor.
○ Ensure the base is level to allow for straight panel stacking.
○ Fix the base plate securely to the existing frame or wall.

Create Panel Blocks
○ Secure 3 Durra Panel strips together using 75mm timber screws.
○ Apply neutral cure silicone between strips to form a secure block.

Stack & Align Panels
○ Position the first block on the base plate. Check level/plumb.
○ Use clamps to ensure all panel faces are flush and aligned.
○ Fix the first block using 14G timber batten screws (175mm for the first block).

Add Additional Blocks
○ Stack remaining blocks vertically.
○ Clamp each block to maintain alignment.
○ Fix subsequent blocks with 200mm timber batten screws.
○ For the final block or partial block, use a combination of silicone and packers to ensure a tight fit.

Finish the Wall
○ Install timber trims, skirting, or aluminium angles around edges for a neat, professional finish.

Acoustic Benefits

Durra Panel’s exposed straw core feature walls combine natural texture with proven acoustic performance. Our standard 50 mm panel has an Rw of 31, reducing everyday noise and improving room comfort. For higher acoustic requirements, the 100 mm Wall Panel provides Rw 37, while the 150 mm Health Wall achieves Rw 41. Available in a natural finish or Biochar-enhanced option, these panels offer a sustainable, biophilic solution without compromising on performance. Proper preparation and installation ensure a clean, high-performing feature wall.

Pricing Guide

Durra Panel strips in 100mm widths are priced at $12.11 plus GST per linear metre for the natural finish. To give an example, constructing a wall that is 2.4 metres high and 1 metre long would cost approximately $581.25 plus GST, making it an affordable and visually striking solution for feature walls.

Contact our sales team today for more information or to discuss your next project.

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